Contact & Support
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Phone
+34 685 632 435
info@easypurge.com
Machine:
Zylinderreinigung
Heißkanalreinigung
Einfriermischung / Shutdown
Einsatzgebiete
ABS, Acetal, Acryl, AMMA, Butyrat,
EVA, EVOH / EVAL, Ionomere, Nylon, PET, Polyamid, Polycarbonat, Polyester, Polyethylen, Polypropylen, Polystyrol, Polyurethan, POM, PMMA, PPE, PVC (weich), PVDC, SAN, TPE
Verarbeitungsprozess
Spritzguss, Extrusion, Blasform
Verarbeitungstemperatur
193-316°C
Inhalt
25 kg
Produktart:
Granulat
Produktinformationen “RE3000 | Reinigungskonzentrat
Konzentriertes Reinigungsgranulat für Anwendungen in der Lebensmittel-, Pharma oder Medizinindustrie
Das chemisch aktive Reinigungskonzentrat RE3000 von RapidPurge ist die ideale Reinigungslösung für Extruder, Spritzguss- und Blasformmaschinen zur Herstellung von Kunststoffprodukten im Bereich der Lebensmittel- und Pharmaindustrie, der Medizintechnik oder der Spielzeugindustrie.
RE3000 bildet die Grundlage zur Herstellung eigener Reinigungsgranulate für speziell abgestimmte Reinigungsanforderungen und Kunststoffe. Das Granulat wird mit einem natürlichen PP oder PE, oder mit dem hauseigenen Material bzw. Regranulat zur Herstellung eines individuellen und sparsamen Reinigungs Compounds verwendet.
Das FDA-zugelassene RE3000 wurde speziell für die Anforderungen sensibler Produktionen entwickelt, ist ammoniakfrei und nicht aufschäumend . Die Inhaltsstoffe und chemischen Komponenten sind vollständig FDA / GRAS kompatibel und erlauben den Einsatz in Reinräumen oder bei der Herstellung von Produkten mit Lebensmittelkontakt.
Es wird weltweit in führenden Unternehmen erfolgreich eingesetzt, um Verschleiß und Abnutzung, Farbwechseln und / oder Materialwechseln zu begegnen. Die speziell entwickelte Formel ermöglicht eine chemisch-mechanische Reinigung ohne Geruchsbildung oder Ausdünstungen.
Frequently asked
QUESTIONS
What is the best purging compound for injection molding?
The right purge depends on the resin, contamination and machine. EASYPURGE APC sachets and CT pellets target color, black specks and degraded resin, but the best choice depends on your process. See how to choose below ...
EASYPURGE APC liquid sachets are especially practical for regular purging, preventive cleaning and difficult color changes in medium-size injection molding machines.
They are easy to dose and help clean screws, barrels, nozzles and hot runner systems.
Easypurge CT pellets can be used in any machine size and process. They are mixed with the next material, virgin material, regrind or transition resin at 30–50%. CT101 is ideal for difficult changes and black specks in polyolefins. CT301 is designed for transitions, colors and black specks. CT401 is recommended for transparent parts, colors and haze.
How do you reduce color change downtime in injection molding?
Color change downtime drops when pigment is removed from the areas where it hides, not just pushed through the barrel. EASYPURGE APC and CT pellets help clean screws, valves, nozzles and hot runners. See how it works. Below...
Color streaks usually appear when pigment deposits or degraded resin are released from low-flow areas during the next production run. These areas can include the screw, barrel, check valve, nozzle, hot runner manifold, tips and dead zones.
For injection molding machines between 100T and 1000T, EASYPURGE APC liquid sachets are a clean and accurate option for fast color changes. For processors who prefer pellets, the CT line improves flow, wettability and mechanical cleaning efficiency. CT301 is the most versatile choice for transitions, color changes and black specks.
Can purging compounds remove black specks, gels and carbon contamination?
Yes. Black specks, gels and carbon often come from degraded resin trapped in low-flow areas. EASYPURGE APC and CT pellets help remove contamination before it reaches production. See which option fits your line best, below...
Black specks can appear randomly because small amounts of degraded material break loose from the screw, barrel, nozzle, hot runner or extrusion head. Once this contamination enters production, it creates scrap, downtime and quality problems.
EASYPURGE APC liquid sachets are useful for preventive cleaning and for removing black specks in medium-size injection molding machines. In pellet format, CT101 is the best fit for difficult changes and black specks in polyolefins. CT301 is recommended when the application involves transitions, colors, black specks or a wider range of materials.
Are purge compounds safe for hot runners?
Yes, when the purge is selected correctly. Hot runners need controlled cleaning because pigments and degraded resin can hide in manifolds, tips and channels. EASYPURGE offers liquid and pellet options. Learn how below...
Hot runners require a purge that cleans effectively without relying on aggressive or abrasive action.
EASYPURGE is designed for demanding injection molding applications where residues can remain in areas that are difficult to clean with virgin resin alone.
For standard injection molding machines between 100T and 1000T, APC liquid sachets offer simple and precise dosing. CT pellets can be mixed at 30–50% with the next material, virgin resin, regrind or transition material, helping create a cleaner start-up after purging.
Liquid vs pellet purging compound: which one should I choose?
Liquid or pellet depends on the process, dosing preference and cleaning challenge. APC sachets simplify accurate dosing, APC bottles suit EBM, and CT pellets work broadly at 30–50%. See which format fits your line best, below…
EASYPURGE APC liquid sachets are especially practical for regular purging, preventive cleaning and difficult color changes in medium-size injection molding machines.
They are easy to dose and help clean screws, barrels, nozzles and hot runner systems.
Easypurge CT pellets can be used in any machine size and process. They are mixed with the next material, virgin material, regrind or transition resin at 30–50%. CT101 is ideal for difficult changes and black specks in polyolefins. CT301 is designed for transitions, colors and black specks. CT401 is recommended for transparent parts, colors and haze.
How much purging compound should I use?
The right amount depends on screw capacity, resin, machine size and contamination level. APC liquid and CT pellets use different dosing methods, so the best purge quantity depends on your setup. See the full guide now. Below...
For EASYPURGE APC liquid sachets, dosing is especially practical when the operator needs a clean, pre-measured format for regular color changes, black specks or preventive cleaning in injection molding and extrusion.
For EBM — extrusion blow molding — the APC liquid bottle presentation is the ideal format because it is easier to dose into the process and works well for cleaning extrusion heads, flow channels and areas where material tends to stagnate.
For Easypurge CT pellets, the recommended use is 30–50% blended with the next material, virgin resin, regrind or transition material. CT pellets can be used across all processes and machine sizes.
Is EASYPURGE safe for machines and operators?
Yes. EASYPURGE is designed for plastic processing equipment and operators when used correctly. APC liquid avoids abrasive action and helps reduce issues linked to some chemical purges. See safety details below ...
Different purge products use different technologies, so safety depends on selecting the correct solution and following the safety data sheet. EASYPURGE APC was developed for use in plastic processing equipment and is especially useful when cleaning screws, barrels, nozzles, hot runners and areas where degraded material can accumulate.
Can EASYPURGE reduce scrap, downtime and purging costs?
Yes. EASYPURGE can reduce scrap, downtime and purge cost by cleaning faster and preventing residues from reaching the next run. The real savings come from less waste, less time and smarter dosing. See why below ....
EASYPURGE should be evaluated by the total cost of the purge, not only by the price per kilo. A purge that reduces machine downtime, scrap, start-up contamination and the amount of material required can generate a much lower real cost per changeover.
EASYPURGE APC liquid helps reduce cost because it is a concentrated liquid technology designed to deliver active cleaning performance without unnecessary carrier material.
Easypurge CT pellets also improve cost efficiency because they are concentrated and used at 30–50% mixed with virgin material, regrind or transition material. This allows processors to adapt the purge mix to the process, reduce the amount of purge product consumed and lower the cost per purging operation.
The CT range also improves flow, wettability and mechanical cleaning efficiency, helping reduce time, waste and scrap during transitions, difficult color changes and black speck removal.
Can I use a different polymer as a transition material for purging?
Yes. A different polymer can be used as a transition material when the production resin is costly or difficult. The key is choosing a compatible material and switching back correctly. See the safest procedure below now.
If the production material is expensive, a different polymer can be used as long as it has a similar or lower MFI and works in the same or a higher temperature range. Once the system is clean, the operator can switch back to the regular production material.
How do I purge when switching between polymers with different processing temperatures?
Use a bridge material when polymers have very different processing temperatures. Clean at the current temperature first, then adjust before introducing the next resin. This avoids gels and black specks. See how below...
The key point is to avoid exposing a sensitive resin to the wrong processing temperature. When moving from a lower-temperature material to a higher-temperature material, use a bridge material such as HDPE, PP or PE when suitable for the resin family and temperature range. Clean the system at the temperature of the material currently in production, removing as much of the previous resin as possible before increasing the barrel temperature.
When moving from a higher-temperature material to a lower-temperature material, clean the system before lowering temperatures. This helps prevent remaining high-temperature resin from solidifying inside the barrel and creating gels, contamination or black specks during the next production run.
EASYPURGE APC liquid and Easypurge CT pellets can support this procedure depending on process and dosing preference. APC liquid sachets are practical for injection machines from 100T to 1000T and extrusion up to 80 mm; APC liquid bottle presentation is ideal for EBM; CT pellets can be blended at 30–50% with virgin, regrind or transition material.
Frequently asked
QUESTIONS
What types of machines can I clean with EASYPURGE?
EASYPURGE is suitable for injection molding machines, extrusion lines, blow molding equipment, and PET preform systems.
It can be used across a wide range of thermoplastic processes to ensure fast and reliable cleaning.
Is EASYPURGE FDA compliant?
Yes, most EASYPURGE products are FDA compliant and can be used in industries such as food packaging and medical production without risk of contamination.
How is EASYPURGE applied during machine cleaning?
EASYPURGE is applied directly into the machine during normal operation or controlled stoppages.
There is no need to disassemble screws, barrels, or molds during the cleaning process.
Which processing temperatures are compatible with EASYPURGE products?
EASYPURGE Liquid works between 135°C and 350°C, while our purging compounds are effective from 193°C to 316°C.
This covers most common thermoplastic materials.
How fast does the cleaning process with EASYPURGE take?
Cleaning with EASYPURGE is up to 60% faster compared to traditional purging methods, minimizing downtime and improving production efficiency.
Does EASYPURGE produce any harmful gases or residues during cleaning?
No.
EASYPURGE produces no harmful vapors or smoke, making it safe for both operators and production environments.
Can EASYPURGE be used for hot runner systems?
Yes, EASYPURGE is highly effective for cleaning hot runner systems, removing color residues and contamination without requiring disassembly or damaging sensitive components.
How can I get technical support or request a sample?
You can easily request support or samples through our contact form, and a member of the EASYPURGE team will get back to you promptly to assist you.
Need to review technical documentation?
Access the technical documents for Easypurge products, including application guidelines,
processing temperatures, material compatibility, and safety information
THE TEAM
Our team is always ready to help, advise and find the best solution for your production challenges
Feel free to contact us — we look forward to hearing from you.
Juan Romano
CEO & founder
Eric Eckert
sales & Development
+49 7261-681976-1
+49 1579-247893-1
eric.eckert@easypurge.com
Leon PFITZENMEIER
marketing & support
+49 7261-681976-7
+49 1579-247893-7
leon.pfitzenmeier@easypurge.com